↗
SC-FC / Flux-Cored
Mild & Low-Alloy FCAW
Rutile and basic flux-cored wires for structural fabrication, pressure work and high-deposition welding across all positions.
1.2–2.4mmE71T-1AWS A5.20
Syncore Global engineers and manufactures premium welding wires and hardfacing consumables — built for the punishing reality of mining, cement, power and heavy industrial wear environments.
A specialist welding consumables manufacturer focused on one thing — making metal last longer in the world's hardest working machinery.
We don't make commodity wire. We make solutions for components that fail expensively — chutes that gouge, rolls that crack, screens that wash out, and teeth that simply give up.
Syncore Global combines vacuum-melted alloy stock, precision wire drawing, and a research-led approach to flux and core formulation. Our hardfacing range covers the full spectrum — from austenitic manganese build-up wires for impact, through martensitic alloys for moderate abrasion, to complex chromium and niobium carbide systems for the most aggressive mineral wear.
We supply OEMs, maintenance contractors, and end-users in mining, cement, power generation and heavy fabrication. Our engineers don't ship wire and walk away — we work alongside reliability teams to specify the right consumable, the right deposit thickness, and the right welding parameters for measurable component life.
The result: longer mean-time-between-rebuilds, fewer unplanned shutdowns, and a wear management strategy that pays for itself.
From general-purpose mild steel wire to the most specialised wear-resistant overlays — supplied in spools, drums and coils.
Open-arc and gas-shielded tubular wires producing chromium, niobium and tungsten carbide deposits engineered for severe abrasion environments.
Rutile and basic flux-cored wires for structural fabrication, pressure work and high-deposition welding across all positions.
Copper-coated and uncoated solid wires for clean, stable arc transfer on carbon and low-alloy steels — precision layer-wound spools.
Solid and metal-cored SAW wires paired with matched fluxes for high deposition cladding, joining and roll rebuilding applications.
Austenitic, duplex and nickel-base wires for corrosion service, dissimilar joints and cladding of pressure equipment.
Bespoke flux-cored formulations engineered around your specific wear mechanism — from prototype runs to scaled production.
Hardfacing isn't a product line for us — it's the discipline the rest of the catalogue is built around.
Three-body abrasion, high-stress grinding, impact and gouging, slurry erosion — each demands a different microstructure. Our hardfacing wires are formulated around the chemistry of the deposit, not the chemistry of the wire.
That means complex carbide systems where you need them, tougher martensitic matrices where impact dominates, and self-shielded options for site fabrication where shielding gas is impractical.
If a component grinds, hammers, abrades, slurries or burns — there's a Syncore wire engineered for it.
Bucket lips, GET, chutes, crusher liners, mill components, drag-line buckets, screens and hoppers.
VRM rolls and tables, kiln components, fan blades, separators, hammers and clinker handling equipment.
Boiler tube cladding, pulveriser rolls and tables, fan housings, ash handling and FGD components.
Continuous caster rolls, sinter plant components, slag pots, ladle furnace fittings and rebuild work.
Pipeline valves, downhole tooling, drill stabilisers, sucker rod couplings and abrasion-critical fittings.
Cane shredder hammers, mill rolls, harvester base cutters, soil-engaging tools and tillage components.
New-build cladding programs and aftermarket wear part rebuilds for off-highway and earthmoving fleets.
Structural, pressure and offshore fabrication where consistency, deposition rate and certification matter.
Every spool we ship is the same spool you tested last quarter. We treat consistency as the product.
Every spool carries a heat number tied to chemical and mechanical certificates — retainable for the life of the component.
Spectrometry, hardness mapping, abrasion testing (ASTM G65) and microstructural analysis on every production run.
Wire grades classified to AWS A5 series, ISO 14171, ISO 14341 and EN standards as applicable to each product family.
Manufacturing operates under a certified quality management system with documented procedures from raw material to despatch.
Welding engineers available for on-site WPS development, parameter tuning, and procedure qualification record support.
Send us your component, your tonnage, and your current wear life. Our application engineers will recommend a wire, a procedure, and a path to longer mean-time-between-rebuilds.